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30 Jan 2010
For steel traders, the times are undeniably bad. When asked to describe the market for steel, a Houston steel trader put things this way: “I have just two words: It sucks.”
In New Orleans, Bobby Landry, marketing director at the Port of New
Orleans, agreed. “We’ll see a nice piece of cargo go through now and
then because of some inventory replacement,” he said, “but we don’t see
a continuous stream of cargo.”
As in so many other industrial sectors, China, the world’s largest
producer of steel, is an increasingly tempting target for U.S.
steelmakers threatened by the downturn. Few were surprised when the
U.S. International Trade Commission voted on Dec. 30 to impose duties
of between 10.36 percent and 15.78 percent on imports of Chinese steel
tubing used mostly in the oil and gas industries. The duties are
intended to offset the government subsidies the Chinese government
allegedly provides for its steelmakers. The ITC will decide this spring
whether to impose additional tariffs of up to 96 percent to penalize
Chinese steelmakers for alleged dumping practices.
U.S. steel executives argued at hearings held by the USITC that U.S.
steel mills, especially in Ohio and Indiana, have been forced to lay
off 2,000 workers over the past year because Chinese government
subsidies have enabled that country’s steel mills to profitably ship
large quantities of the steel tubing.
Despite that heated controversy, overall U.S. steel imports remained
significantly lower during the last few months of 2009 than during the
same period of 2008. Although total U.S. imports of steel rose 28.8
percent in October 2009 when compared to September, October’s totals
were 50 percent lower than during the same month in 2008. From January
through October 2009, U.S. steel import volumes from worldwide sources
were down 51 percent year-over-year. And despite a surge in the
tubular-goods-using oil and gas sector, overall U.S. steel imports from
China were down 63.8 percent, year-over-year, during the first 10
months of 2009.
China dominates
China manufactures and consumes between 37 and 40 percent of the
world’s steel, making it the world’s largest producer, so trends in
China have a huge impact on the rest of the world, said Mark Barrus,
Cleveland, Ohio-based partner and global leader in the metals segment
at KPMG. China has more than 60 billion tons of iron ore reserves and
annual steel production capacity of more than 500 million tons.
China’s ongoing problems with excess production capacity worsened
during the current downturn, said David Ko, partner, Industrial
Markets, at KPMG China. Weakening demand for steel from downstream
customers who process steel in China began in mid-2008. During 2009,
iron and steel consumption forecasts called for only 427 million tons,
Ko said. Weak demand from China’s export markets, particularly in such
key sectors as automobiles and construction, also took its toll.
Another factor affecting China’s steel exports to the U.S. is the
Chinese government’s ongoing initiative to consolidate its fragmented
steel sector, Barrus said. Currently, 21 Chinese steel companies
produce approximately 5 million tons of China’s annual steel output.
According to the China Mining Association, the top 10 Chinese steel
companies produced a collective 43 percent of China’s total output in
2008, compared with 37 percent in 2007. That was still too low a figure
to please the bureaucrats who supervise the sector in Beijing.
The Chinese government announced in 2007 that it eventually intends to
consolidate the industry into just two large Chinese steel corporations
capable of competing more effectively in global markets. Barrus said
the Chinese government hopes to drive down the number of steel mills in
China in order to eliminate excess capacity and create a smaller number
of highly efficient steel producers.
What does that mean for the international steel trade? “They want to
lower the pressure on Chinese producers to export the steel they
produce,” Barrus said. Chinese bureaucrats want the industry to focus
on producing steel for its own domestic markets, not on boosting
China’s steel exports. Post-consolidation, “a lot of their capacity
will be directed toward domestic consumption, not toward exports,”
Landry said.
Steel prices stay soft
Despite the Obama administration’s economic stimulus program, U.S.
steel prices have yet to return to 2006 and 2007 levels. “The stimulus
package has not done much for steel prices,” Barrus said, because few
projects in the stimulus program involve the intensive use of steel,
and because steel prices are much more affected by demand for consumer
goods such as automobiles, durable appliances and non-residential
construction — sectors that were not boosted by the stimulus program.
According to the U.S. Bureau of Labor Statistics, prices for finished
steel dropped 20 percent in November 2009, year-over-year, although
iron and steel scrap prices increased 56 percent over the same period.
This could be good news. Barrus said scrap is a leading indicator;
steelmakers tend to buy scrap before they buy steel. Both integrated
mills and mini-mills use scrap as a key input.
Steel production and consumption track very closely with overall
economic output, Barrus said, so whenever overall economic output
increases, steel production rises. If the U.S. begins to see GDP growth
return to between 2 and 2.5 percent, he said, then we’ll see “across
the board increases in manufacturing, so that importing (of steel) will
go up despite the weakness of the dollar.”
Production up, modestly
Now that the global economy is in a phase of modest recovery, steel
production and utilization have enjoyed a “modest uptick in the last
couple of months,” Barrus said. Other indicators also point upward. On
Dec. 15, Fitch Ratings forecast that worldwide demand for steel would
experience a mild rebound in the coming 12 to 18 months. But while the
industry “should be able to pass along higher raw materials costs,”
further price hikes will be “constrained by excess capacity,” Fitch
said in the report.
Steel manufacturers in China, the U.S., and elsewhere are already
benefiting from aggressive measures to reduce their costs and shed
excess inventory. “Those measures that the producers put in place
should pay off as the health of the industry improves and the economy
improves,” Barrus said. The good news for long-suffering steel
importers is that “steel will be on the front end of the recovery” when
that happens, Barrus said.
Containers competitive
As long as container rates remain low, however, breakbulk carriers may
not reap the full benefits of such a recovery. “A lot of stuff that
used to be breakbulk now goes in containers,” Landry said, such as
paper, metals and steep pipes. “Container rates are low, and carriers
are going after commodities” so they can use their excess container
capacity. In New Orleans, one of the few recent bright spots for steel
is some sizable export shipments, mostly slabs to Asia. “The market
turned upside down,” Landry said, “because the U.S. dollar got weak
enough for these products to get competitive, and some (foreign) mills
reduced their production.” Landry added, “I don’t know if this will be
sustainable,” since the increase stemmed from these unusual factors.
Boosted by the weak dollar, U.S. steel exports to Asia grew 34.4
percent last October compared to September. David Phelps, president of
the American Institute for International Steel, said U.S. exports of
semi-finished products to China were the key factor in the 107 percent
overall increase in exports of steel to China for the month of October.
“These slabs exports augmented hot capacity of the Chinese mills and
reflect strong economic growth in China,” Phelps said.
Although China’s steel sector is likely to become less dependent on
exports, China’s steel production volumes are so large that even in a
bad year global steel markets feel the impact when China diverts more
of its output to foreign markets, Barrus said. If, for example, China
produces 400 million tons of steel a year and exports only 5 percent of
that output worldwide, it still amounts to 20 million tons of Chinese
steel exports, a sizable output by the standards of most other
countries.
Nowadays, trade disputes involving Chinese steel are almost as likely
to involve the European Union as the U.S. For example, in late
December, China’s Ministry of Commerce said it would impose temporary
anti-dumping measures against imports of carbon steel fasteners from
the European Union. “Steel protectionism is a fact of life,” Barrus
said, not just in the U.S., but elsewhere around the world, even when
times are relatively good.
Source: Break Bulk